Conveyor belts facilitate the movement of goods and raw materials between packaging and processing equipment as well as throughout a facility. They are widely used worldwide and increase worker safety and efficiency by decreasing wasteful manual handling.
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Conveyor belts are used in the food processing sector to move components and completed goods. Conveyor systems are used by pharmaceutical firms for comparable purposes, but their packaging needs differ.
Conveyors are used in certain companies to carry raw materials from one area of the plant to another before they are completed, allowing for simultaneous material manufacturing and transportation.
What Is The Function Of A Conveyor Belt?
Put simply, a conveyor is a mechanical device that moves items or things from one place to another in a variety of sectors. These solutions are incredibly beneficial to companies that handle raw materials, fragile goods, or large, potentially hazardous goods. Conveyors are essential to contemporary manufacturing and production lines, handling everything from massive chemical barrels to microscopic pharmaceutical vials.
Conveyors come in a variety of forms, but the majority rely on electric motors or engines to drive the belts, rollers, or slats that move the goods. The majority of us are familiar with conveyors that carry products on a level surface, but certain conveyor systems may also move products above or with the help of side belts.
What Sectors Employ Conveyors?
Conveying goods more swiftly and effectively across a factory is the main purpose of roller, slat, and belt type conveyors. Because less inefficient physical labor is required, this saves both money and time.
Conveyors are so beneficial that many sectors have adopted the technology, including:
prescription drugs
Makeup
Fillings for food and beverages
Producing
Stowing
Distribution and logistics
Farming
mining
Reusing
manufacturing of plastic
Due to these sectors’ clear advantages, conveyors come in a variety of forms, sizes, and shapes, which is why the global conveyor market is expanding quickly.
A Conveyor’s Advantages For Your Manufacturing Process
A manufacturing or production operation benefits greatly from the use of conveyors. The first and most significant benefit is that these technologies are quicker than manual handling. Particularly for big factories or facilities where commodities are transferred across numerous floors, they boost production and efficiency.
They not only save labor expenses but—perhaps more importantly—they also advance safety. Conveyors lessen the possibility that workers may sustain accidents or strain injuries while transporting bulky, delicate, and hazardous goods.
Conveyor systems’ modest footprint also means a business won’t need to expand into larger spaces, which is an additional benefit. Because you can easily speed up the conveyors to match output, this is very helpful for businesses where production demands fluctuate.
Conveyors are very helpful in automatic liquid filling procedures because they feed containers into filling machines continuously and gather them for packaging. This is especially true when they are used in conjunction with unscrambling and accumulation tables.
Conveyor Types
Although there are additional varieties, such as vibratory, skate wheel, and chain conveyors, they are often more specialized. Many companies of all sizes employ rollers, slats, and belts extensively.
Conveyor belt
One of the most basic kinds of conveyors is a belt conveyor, which moves a product by stretching a rubber or polymer belt around rollers. These are most commonly seen at grocery store checkouts where they shift merchandise in preparation for scanning.
They are also widely used in mail sorting facilities and lighter goods warehouses, where they expeditiously move items from one location to another. Despite being reasonably priced and simple to install, heavy and sharp objects have the potential to destroy them. Slats and rollers are hence additional choices in manufacturing and processing facilities.
Conveyor Slats
Slat conveyors—which function similarly to a belt conveyor—are especially well-liked in the food and beverage sectors. Slat conveyors transport spaced slats made of aluminum, PVC, stainless steel, or plastic polymer using two parallel chain drives.
Slat conveyors’ key benefits are their strength, ease of cleaning, and ability to handle large, sharp objects. They fit well with accumulation and unscrambling tables, are rather simple to install, and can maneuver around corners and angles.
They are widely used in bottling operations due to their robustness, ease of cleaning and maintenance, and capacity to follow intricate curved courses. It is simpler to repair a broken slat than to remove the complete belt.
Conveyor Roller
A system of rollers is used in roller conveyors to move products along, either manually, with the help of motorized rollers, or by gravity. Due to their rapid product transportation throughout the production plant and ease of maintenance, they are widely employed by several industries.
Their greatest benefit is their strength, which allows them to handle heavy objects like pallets and gather commodities that are ready to be picked. They are a fantastic choice for conveyor setups that require bends as well.
Additional Conveyors
Mesh conveyors, which use a plastic or stainless steel mesh operated by sprockets, sit between the slat and belt categories. They are robust, simple to clean, and appropriate for large loads, although their use and arrangement are less versatile than those of slatted conveyors.
Product is gripped from above by overhead conveyors, which then transport it along the line. They frequently force down lids, for example, by running atop a belt or slat system. Side grip conveyors, which are very popular in bottling operations, transport items using parallel belts on either side.
Recap
Conveyors are the ideal solution for securely moving items between floors and across locations for a lot of manufacturing firms. They provide cutting-edge safety measures that both increase system throughput and minimize accidents, making them the perfect transit option.
Utilizing premium materials and components such as stainless steel and aluminum, YF Conveyor produces conveyor systems to the highest standards possible. These Australian-made devices are robust and trouble-free for many years.
They are the ideal option for a manufacturing or production company since they are simple to maintain and have access to help whenever needed. For more information on how conveyors may support the success of your company, get in touch with our conveyor machine professionals.